BBC One's popular documentary series Inside the Factory is set to take viewers on a fascinating journey to Hertfordshire this week, offering an exclusive behind-the-scenes look at the production of the renowned Hayter Harrier lawnmower. The episode, airing on Tuesday, February 3, at 8pm, features presenters Paddy McGuinness and Cherry Healey as they explore Toro UK's Spellbrook factory, where this iconic British engineering marvel is crafted.
A Deep Dive into Lawnmower Manufacturing
Filmed over three intensive days, the programme follows Paddy McGuinness through the entire build process of the Hayter Harrier. From the initial raw materials to the final assembly stages, viewers will witness every meticulous step involved in creating this rear-roller mower. In a hands-on segment, Paddy even puts his skills to the test by mowing a stripe on his own lawn, highlighting the practical craftsmanship that goes into each machine.
Celebrating 80 Years of British Engineering Excellence
The Hayter brand, founded by Douglas Hayter in 1946, is marking its 80th anniversary this year, making this television feature particularly timely. What began as a small workshop in Spellbrook, producing handmade rotary mowers, has evolved into a celebrated British success story. Today, the Hertfordshire factory manufactures thousands of mowers annually, catering to both domestic homeowners and professional users across the globe.
Since receiving its first Royal Warrant in 1960—a prestigious seal of approval that it still holds—Hayter has maintained a reputation for quality and durability. The Harrier model, first launched by Douglas Hayter in 1970, remains a centrepiece of the brand's lineup, demonstrating enduring popularity over 55 years.
Inside the Production Line: From Lasercutting to Dispatch
During the episode, audiences will be guided through the Harrier's manufacturing stages, including:
- Precision lasercutting of components
- Expert welding techniques
- Detailed painting processes
- Final assembly on the production line
Once completed, the mowers are dispatched throughout the UK and Ireland, ready for use in gardens and commercial settings alike.
Pride in Showcasing Craftsmanship
Craig Hoare, sales and marketing manager for Toro UK, expressed his enthusiasm for the feature, stating: "We're extremely proud to feature on BBC's Inside the Factory. The Harrier is a much-loved mower with fans across the country, and it was a pleasure to welcome Paddy, Cherry and the film crew to show how it's made." This sentiment underscores the factory's commitment to transparency and quality, inviting viewers to appreciate the skill behind each machine.
This episode not only highlights the technical aspects of lawnmower production but also celebrates the heritage and innovation that have made Hayter a household name in British engineering.
